For You Lot Roubo Endure Bench Project


I've wanted to brand a Roubo bench for closed to fourth dimension now, which has allowed me the chance to hand it enough of thought. The outset matter which would intimidate most people (including me!) from edifice 1 is the joinery for the legs, to a greater extent than similar timber framing than cabinet making! The other result is finding in addition to and then coping amongst a unmarried board 5" thick past times 20" broad past times 5' long. Every other operate bench has a hap laminated from a let on of boards in addition to it struck me that amongst a fleck of idea this could last a agency of coping amongst the sheer majority of the hap every bit good every bit simplifying the joinery. It would also supply a hap which was dry, requiring a lot less attending over the coming years.
By using 3 sections of timber planed to 28 mm thick for both the legs in addition to the corresponding surface area on the hap the joints could last built upward every bit you lot go. Above are the parts for the 4 legs in addition to below are the components for the top, that was 4 hours work.


It also filled nearly 3 200L drums of waste.


The side past times side matter was to expect at the through tenon. Roubo advised that whatsoever gaps inward the articulation were wedged for a dainty tight jibe in addition to this is nearly inevitable inward such a large joint. Again this made me think, if you lot are going to wedge the joint, why non innovation it that agency inward the outset place. Influenza A virus subtype H5N1 wedged tenon would last a lot easier to gather every bit the articulation is exclusively filled afterwards the wedges select been hammered home, it would also last stronger if properly assembled.
 

Above is my layout in addition to below are the band sawn cuts on the right in addition to the finished tenon on the left. The shoulders add together extra back upward in addition to the wedges volition convey the tenon dorsum inward occupation amongst the dovetailed tenon at the front end inward keeping amongst the original. The angles cuts brand certain that the tenon bends nicely into seat in addition to was a technique I learned at the Barnsley Workshop http://www.barnsley-furniture.co.uk/superbasket/


Next was the dovetailed tenon which was cutting on the tabular array saw in addition to finished off amongst a manus saw in addition to chisels.

Assembly of the 3 parts of the leg was aided amongst the work of the first-class Domino auto to proceed things inward line.

Detail of the finished leg.


Next I cutting the angles for the flared mortice, every bit good every bit the wedges, using the same 8 aeroplane setting on the bevel gauge.


The role made wedge maker ensured that all the wedges were at the right angle in addition to precisely the same size, run across below.


The wedges were dry out fitted to banking concern check the angle against the mortice for a perfect fit, this took a couplet of goes to acquire right.

Here's a movie of the wedged tenon amongst the mortice above. When this is assembled it volition last for good!

Gluing on the side cheeks of the mortice, you lot tin never select likewise many clamps!


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